Pallet Flow: The System and Its Parts

Pallet flow systems have proven to be very convenient for several industrial applications. These make work very systematic and orderly for individuals as well as all pallets and materials. There are different types and advantages depending on the kind of task required. Find out more how the flow works and see if it can benefit your company in the long run.

What are Pallet Flow Systems?

A pallet flow system is a setup usually consisting of racks, rails, rollers and other heavy duty equipment. It mainly functions to load and unload pallets and other materials in industrial plants in a more organized manner compared to manual pickup and arrangement. The systems may vary in terms of setup, materials and parts used and movement direction depending on the application and task required. Overall, these can save a lot of space, time and effort for all concerned and show to be very useful especially for large inventories.

Features of the Pallet Flow

Pallet flow storage is made up of two elements, which are dynamic flow rails and a rack structure. The flow rails may be comprised of tracks or rollers set regularly along the entire length of the storage rack. As pallets and other loads are placed at the loading end of the rack, gravity automatically allows these to move towards the unloading end because of the declined position of the rack length. There may be self-energized speed controllers, brakes or accelerators that help control the speed and movement of the pallets along the lane.

Removing a pallet at the unloading end of the lane will instantly shift the next pallet for pickup. So the process usually follows a first-in-first-out or FIFO approach. The entire system has measurements that specifically cater to the type and size of expected pallets in your workplace. The dimensions will also be determined according to the available space you have. Pallet flow storage systems are most useful in applications like storage density and inventory rotation.

The Advantages

Pallet flows have so many advantages that make work quite easier and more systematic. If you prioritize inventory rotation and control, the system follows a FIFO approach so you can be sure that perishable items like food and medicine are always distributed according to viable dates and do not expire. The systems also minimize manual labor and forklift work. In that sense, you get to assign other tasks for workers and minimize risk for unnecessary damage to forklift trucks. Since majority of the flows move pallets by simple gravitational pull, you also save costs by not having to use electricity or fuel.

The systems help you save a lot of space since loading and unloading are typically done along one to two aisles. Forklift trucks and other movers don't have to keep going back and forth to load and transport goods. The mechanism also reduces risk for danger and accidents from forklift operations. The flow cuts work time by as much as 75% with its various functions like storage, cross docking and receiving and pickup.

Things to Look Out For

When choosing a pallet flow system, make sure that the structure is very durable and able to withstand long and tremendous amounts of pressure. Greater moment capacity and shear strength are bonuses. Let your manufacturer perform a thorough test and provide a warranty period. There are setups that are very easy to install although you can hire a professional to properly configure.